521 Eagle Court SE Mantorville, MN 55955

STEP #1

Slide the insert along the wingtip to find where the insert fits best. This style insert will require a small amount of downward pressure. Tape navigation light mounting insert on fiberglass wingtip. After any adjustments have been made check to see the insert touches the wingtip uniformly.

STEP #2

Some additional trimming may be required to achieve STEP #1. Use extreme caution when trimming. Removing to much material will adversely affect the fit. (Body filler will be required to blend the two components should you trim too much).

STEP #3

After trimming, outline the insert onto the wingtip.

Cut out the area 1/16” to 1/8” inside the line in STEP #3.

STEP #5

Bevel the edge of the insert and the wingtip opposite each other to achieve a flush fit.

STEP #6

Place a bead of body filler or fiberglass resin on the beveled edges and bond the components together. Alternative Method: Aluminum duct tape applied to the exterior will hold alignment until completing step #7.

STEP #7

Place one or two layers of fiberglass on the interior overlapping 1” to 2” on either side of the bonding joint.

STEP #8

If necessary fill any exterior irregularities with body filler.